Horizontal Dry Cooler

Structural Design & Durability

◆ Housing: Constructed from high - grade, corrosion - resistant steel, the cooler's housing ensures long - term durability in data center environments. It can withstand temperature fluctuations, dust, and minor moisture exposure, making it suitable for both indoor and outdoor installations.
◆ Modular Units: Each modular unit measures 800mm (W) × 1200mm (D) × 1500mm (H) and weighs approximately 200 kg (per 50 kW module). The compact size allows easy integration into existing computing centers, even those with limited space. Modules can be stacked or arranged in parallel, enabling seamless scalability as data center heat loads increase.

Thermal Performance

◆ Heat Exchanger Core: The core uses a combination of aluminum fins and copper tubes, maximizing thermal conductivity. It can dissipate heat loads ranging from 50 kW to 5 MW per module, maintaining stable server temperatures (18°C – 27°C optimal range) during peak loads.

◆ Redundant Fans: The cooler is equipped with dual redundant fans. Each fan has a diameter of 400mm, a maximum airflow of 5000 m³/h, and a power consumption of 150 W (at full speed). In case of a fan failure, the redundant unit activates within 0.5 seconds, preventing cooling interruptions. The variable - speed control adjusts fan speed based on temperature sensors, reducing energy use by up to 30% during low - load periods.

Maintenance & Reliability

◆ Hot - Swappable Components: Fans, sensors, and minor components support hot - swapping. This means components can be replaced without shutting down the cooling system, ensuring 24/7 data center operation. A full fan replacement takes less than 10 minutes with standard tools.
◆ Predictive Maintenance: Built - in sensors monitor fan speed, temperature differentials, and component vibrations. The system uses AI - driven algorithms to predict failures (e.g., fan bearing wear, sensor drift) up to 2 weeks in advance. Maintenance alerts are sent to the data center management system, allowing scheduling during off - peak hours (e.g., late - night or weekends).

Energy Efficiency & Sustainability

◆ Power Consumption: The cooler's total power consumption ranges from 150 W (per fan, low speed) to 300 W (per fan, full speed) for a 50 kW module. With variable - speed control, the average power use is reduced by 30% compared to fixed - speed coolers, translating to annual energy savings of $2,000–$5,000 per module (based on 0.15 $/kWh).
◆ Water - Free Cooling: By using ambient air for heat rejection, the cooler eliminates the need for water - based systems. This reduces water consumption by 100% for cooling, aligning with data centers' sustainability goals and reducing operational costs (no water treatment or plumbing maintenance).

Application & Compatibility

◆ Retrofit Scenarios: Ideal for upgrading legacy data centers. The modular design fits into existing rack layouts, and the compact size (800mm × 1200mm × 1500mm per module) works in repurposed industrial buildings or purpose - built facilities.

◆ Compatibility: Integrates with common data center infrastructure (e.g., Liebert, Delta cooling systems). It supports both direct and indirect air - cooling architectures, providing flexibility for different server layouts.

Logistics & Delivery

◆ Packaging: Modules are shipped in wooden crates (1200mm × 1000mm × 1800mm) with anti - vibration padding, ensuring safe transit.
◆ Delivery Time: Standard lead time is 4–6 weeks for custom orders. In - stock modules (50 kW – 200 kW) ship within 1 week.
◆ Installation: On - site installation takes 1–2 days per module (including wiring and integration), with support from the manufacturer's technical team.