Welded Plate Heat Exchanger

Your Professional Welded Plate Heat Exchanger Supplier

 

Shenzhen Hylita Heat Exchange Equipment Co., Ltd. was established on July 2, 2015, located in Maluan Chuanggu Industrial Park, Jinlong Avenue, Shahu Community, Biling Street, Pingshan District, Shenzhen. The company focuses on the development and sales of refrigeration and heat exchange equipment technology, and also involves fields such as metal processing and component manufacturing.we have always been guided by meeting customer needs, continuously optimizing products and services, and gradually emerging as a promising enterprise in the field of heat exchange equipment.

 

 
 
Why Choose Us

Production Market

Our heat exchanger products are popular in multiple regions around the world, particularly in Southeast Asia where they are highly favored by customers in countries such as Indonesia, Malaysia, and Thailand. Due to the vigorous development of industry in Indonesia, the demand for heat exchangers has surged.

Our Service

Shenzhen Hylita Heat Exchange Equipment Co., Ltd. has established a full process service system to provide customers with professional and thoughtful support.

 

 

Our Factory

Shenzhen Hylita Heat Exchange Equipment Co., Ltd. is located in Guangdong, China, with a spacious factory of nearly 4000 square meters. There are currently 45 workers, and the annual production equipment requires over 20 million tons of metal materials.

On-Time Delivery

Our supply chain management and production processes operate efficiently to ensure your orders are delivered punctually.

 

Advantages of Welded Plate Heat Exchanger
 

Wide range of application
In terms of structure, the selected materials are weldable or stamped materials. In terms of structure, it can be designed in a variety of ways, and can be used in various temperatures and spaces.

 

High heat transfer efficiency
The fluid flow state can be changed by adjusting the spacing and shape of the plates. When the Reynolds number is several hundred, the medium can be turbulent, which increases the heat transfer efficiency. The heat transfer coefficient is the best of the shell-and-tube heat exchanger. 3-5 times, and the area is one-third of the shell-and-tube type.

 

Not easy to scale
After the corrugated plates are welded around, the inside of the plates will expand and contract according to the influence of heat capacity during operation, so scaling is not easy to occur.

 

Small pressure loss
It is also because of the structure of the plates that all the plates can participate in heat exchange, and the heat exchange of the plates can be maximized to achieve a state without dead ends. Higher heat transfer efficiency can be obtained with lower resistance, especially when heating a fluid or cooling it.

 

Small footprint
Due to the compact structure, the expansion and contraction range can be expanded according to the appropriate space environment, and free transformation can be realized. Due to the compact structure, the heat exchange area density of the fully welded plate heat exchanger reaches 250 m², and the floor area is one-sixth of that of the shell-and-tube heat exchanger, which reduces the capital investment cost to a certain extent.

 

Specification

 

Size A (mm)

10+2.27N

Weight (kg)

0.78+0.052N

Volume (L)F1F2 side/F3F4 side

0.036*N/2 / 0.036*(N-2)/2

Heat exchange area (m2)

(N-2)*0.018

Design pressure(Mpa)

3.0 / 4.5

Testing pressure(Mpa)

4.5 / 6.75

Design temperature(℃)

-196~200

Max flow

6m3/h

Max plate numbers

60

Max connection size

3/4"

Plate Material

SS304/SS316

Connection Material

SS304

Brazing Material

99.9% pure copper/Steel

Plate type

H

Connection type

Threaded, Solder, Flange

 

SS Brazed Plate Heat Exchanger

 

Key Components of Welded Plate Heat Exchanger

Corrugated Plates: These plates have intricate patterns that increase the surface area for heat exchange, promoting efficient thermal transfer.

 

Welding: Depending on the design, plates welded to prevent fluid leakage and ensure durability.

 

Frame and End Covers: The assembly is housed within a robust frame or shell, with end covers facilitating fluid entry and exit.

 

Sealing Mechanism: Ensures that the two fluids remain separated, preventing cross-contamination.

 

 
Application of Welded Plate Heat Exchanger
 
01/

Chemical and Petrochemical Industries
Acid and Alkali Production: Widely used for handling aggressive fluids like sulphuric acid, hydrochloric acid, and sodium hydroxide.
Ammonia Production: Essential for processes involving ammonia, known for its corrosive properties.
Hydrogen Peroxide & Formic Acid: Applied in the production of these chemicals due to the demanding nature of the fluids.

02/

Oil & Gas and Power Generation
Refining: Used in oil refineries for heat exchange processes requiring high pressure and temperature resistance.
Power Plants: Serve as critical equipment for heat transfer in various heavy industrial applications within power generation.

03/

Food, Beverage, and Pharmaceutical Industries
Hygiene: The welded, sealed design minimizes contamination risk and ensures product purity, making them suitable for hygienic applications.
Pasteurization & Processing: Efficiently used in pasteurizing liquids and cooling processed foods and beverages before bottling.

04/

Refrigeration and Heating Systems
Refrigeration: Applied as condensers and evaporators in large-scale refrigeration and ammonia systems, providing high thermal efficiency and a low refrigerant charge.
Heat Pumps: Integral to industrial heat pumps, boosting energy efficiency by efficiently handling heat transfer.
District Heating/Cooling: Utilized for efficient heat distribution in district heating and cooling networks.

 

Maintain of Welded Plate Heat Exchanger

 

 

Maintenance and Troubleshooting
Regular maintenance is vital to ensure the optimal performance of welded plate heat exchangers. Key maintenance practices include:

 

Routine Inspections
Check for signs of corrosion, leaks, and plate damage to address issues proactively.

 

Cleaning Procedures
Implement regular cleaning protocols to remove fouling and scaling, maintaining heat transfer efficiency.

 

Pressure Testing
Conduct pressure tests to verify the integrity of welds and seals, preventing potential leaks.

 

Shipping

 

 

productcate-809-616

 

FAQ

Q: What is a welded plate heat exchanger?

A: A welded plate refers to a type of heat exchanger that uses plates with sealed edges achieved through welding, allowing for higher pressure and temperature ratings, while maintaining compact size and effective heat transfer.

Q: What are the advantages of plate heat exchangers?

A: In conclusion, plate heat exchangers offer a multitude of advantages over traditional shell and tube heat exchangers. Their compact design, enhanced heat transfer efficiency, flexibility, cost-effectiveness, faster heat transfer rates, and environmental benefits make them a preferred choice across various industries.

Q: How does hot plate welding work?

A: A weld rib or bead on each component is brought into contact with the hot plate. Heat conducts into the weld rib causing it to melt. The heated tool is then removed and the parts are pushed together until they bond to one another.

Q: What is the process of plate welding?

A: The process of hot plate welding uses a heated platen to melt the joining surfaces of the two halves of a thermoplastic part. The part halves are brought into contact with a precisely heated platen for a predetermined period.

Q: Can you weld heat exchangers?

A: It is not recommended to weld a heat exchanger in a furnace as the welding process can generate heat and potentially damage other parts of the furnace. It is best to remove the heat exchanger and weld it in a separate location.

We're professional welded plate heat exchanger manufacturers and suppliers in China, providing high quality customized products with low price. We warmly welcome you to wholesale welded plate heat exchanger for sale here from our factory.

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