Heat Energy Recovery

Heat Energy Recovery

Exhaust heat exchanger integrated with vapour economizer in boiler, recovering heat from 400°C flue gases to preheat combustion air, optimizing energy use in refinery furnaces.

Product Introduction

Exhaust Heat Exchanger with Vapour Economizer for Boilers

product-800-600

The heat recovery system operates at pressures up to 10 MPa, handling high-volume steam flows while minimizing pressure drop. Constructed with corrosion-resistant SS tubes, it withstands aggressive condensate and acidic environments. During operation, the economizer recovery unit preheats feedwater by 50-80°C, reducing boiler fuel requirements and extending equipment lifespan. Used in coal-fired, gas, and biomass power plants, it improves overall plant efficiency by 3-5%, aligning with sustainability goals.Engineered for power generation applications, this advanced economiser heat exchanger maximizes thermal efficiency in steam cycles.

 

Product Details

 

1

Basic Information

◆ Place of Origin: China
◆ Brand Name: [Customizable, e.g., EcoTherm]

◆ Certifications: ASME BPVC, ISO 9001, GB/T 151 (National Standard for Heat Exchangers)
◆ Model Number: EHE - B2025 (Exhaust Heat Exchanger - Boiler 2025 Series)

 

2

Product Overview

◆ This exhaust heat exchanger, integrated with a vapour economizer for boilers, recovers heat from 400°C flue gases to preheat combustion air. Designed for refinery furnaces and power plants (coal - fired, gas, biomass), it optimizes energy use, reduces fuel consumption, and enhances overall plant efficiency.

 

3

Key Specifications

◆ Construction Materials
Tubes: Corrosion - resistant stainless steel (SS 310S/316L). Withstands aggressive condensates and acidic environments from flue gases.
Shell: High - strength carbon steel (optional: alloy steel for extreme temps). Ensures structural integrity under high - pressure operations.
◆ Performance Parameters
Pressure & Flow: Operates at pressures up to 10 MPa, handling high - volume steam flows with minimal pressure drop.
Heat Recovery & Efficiency: Preheats feedwater by 50–80°C, improving plant efficiency by 3–5%. Reduces boiler fuel requirements, extending equipment lifespan.

 

4

Design & Functionality

◆ Vapour Economizer Integration
The exchanger recovers waste heat from 400°C flue gases, using it to preheat combustion air/feedwater. This reduces the boiler's fuel demand, cutting energy costs and carbon emissions.

◆ Corrosion Resistance & Durability
Stainless - steel tubes resist corrosion from acidic flue gas condensates, ensuring long - term operation in harsh refinery and power plant environments. The robust design minimizes maintenance and extends service life to 15+ years.

 

5

Application Areas

◆ Power Generation
Coal - Fired, Gas, Biomass Plants: Improves thermal efficiency in steam cycles, reducing fuel consumption and greenhouse gas emissions.
Refinery Furnaces: Optimizes energy use by preheating combustion air, enhancing furnace efficiency and product output.

◆ Industrial Boilers
Large - Scale Heating Systems: Recovers waste heat from boiler flue gases, preheating feedwater to reduce fuel use in manufacturing, chemical, and textile industries.

 

6

Commercial Terms

◆ Order Details
Minimum Order Quantity (MOQ): 1 unit (supports pilot projects and plant retrofits; bulk orders ≥3 units get 7% discount).
Price: $18,000–$28,000/unit (varies by material: alloy steel adds 15% cost vs. carbon steel).

◆ Shipping & Delivery
Packaging: Anti - corrosion VCI film + steel crates (ASME - compliant for high - pressure transport).
Delivery Time: 16–24 days (standard); 28–35 days (custom alloy steel models for extreme temps).
◆ Payment & Supply
Payment Terms: T/T (30% deposit), L/C at sight.
Supply Ability: 350 units/month (dedicated lines for power plant and refinery variants).

Hot Tags: heat energy recovery, China heat energy recovery manufacturers, suppliers, factory, Carbon Steel Economiser, Economiser Heat Exchanger, economiser in boiler, economizer economiser, Heat Energy Recovery, heat recovery device

Send Inquiry

whatsapp

Phone

E-mail

Inquiry

Bag