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Industrial Stainless Steel Flue Gas Heat Exchanger Exhaust Gas Economizer For Boiler Waste Heat Recovery Systems

Industrial Stainless Steel Flue Gas Heat Exchanger Exhaust Gas Economizer For Boiler Waste Heat Recovery Systems

Material: Carbon Steel, Stainless Steel, Copper, Aluminum
Voltage: 220 V, 380 V
Maximum operating temperature: 500°C(932°F)
Fluid Compatibility: Oil, Water, Steam, Refrigerant,Gas Core components: finned tube
Machinery test report: Provided
Place of origin: Guangdong, China

Product Introduction

Basic Info

 

Material

Carbon Steel, Stainless Steel, Copper, Aluminum

Key selling points

Eco-Friendly, Low Maintenance Cost, Long Service Life

Voltage

220 V, 380 V

Heat Exchanger Type

Tube Heat Exchanger

Maximum operating temperature

500°C(932°F)

Flow Capacity

Customized

Fluid Compatibility

Oil, Water, Steam, Refrigerant,Gas

Working temperature range

100~500°C(212~932°F)

Core components

finned tube

Warranty

1 Year

Machinery test report

Provided

Video outgoing-inspection

Provided

Place of origin

Guangdong, China

Weight (KG)

200

Brand name

Hylita

Liquid Flow Rate

1.39~10 L/s

Maximum Pressure Rating

Variable

Dimension(l*w*h)

Custimized Made

Application

Air heating, steam heating,Heating and Drying

Heat exchanger type

Finned Tube Heater Exchanger

Product Name

Waste Heat Recovery

Tube & Fin material

Copper, CuNi, Stainless steel, Aluminium, carbon steel, Titanium

Frame material

Stainless Steel, GI plate, Aluminum plate

Feature

High energy efficiency-low operating cost

Fin type

Flat, corrugated, louvered,Smooth tube

Fin surface

Epoxy (gold), Blue (hydrophilic), Powder paint, Bare

Packing

Wooden Case

Liquid in tube

Water, ammonia, glycol, Refrigerant

Selling Units

Single item

Single package size

77X112X138 cm

Single gross weight

238.000 kg

   

 

Products Description

 

Advanced Flue Gas Waste Heat Recovery Solutions for Industrial Boilers

Customized Finned Tube Radiator for Heat Recovery Ventilation

This high-performance Flue Gas Heat Exchanger captures waste heat from boiler exhaust to preheat feed water, significantly reducing fuel consumption. Engineered to solve high energy costs and thermal pollution in power plants and industrial processing.

 

Core Advantages

 

  • Premium Material: Constructed with ND Steel or 316L Stainless Steel to resist dew point corrosion from acidic flue gas.
  • Efficient Heat Transfer: H-fin tube structure expands surface area by 2-3 times, boosting heat exchange efficiency by 20%.
  • Heat Transfer Area: Optimized fin density ensures maximum contact area, effectively recovering heat from 300°C+ exhaust.
  • Leak-Proof: Every unit undergoes a 1.5x design pressure hydraulic test to guarantee zero leaks under high boiler pressure.
  • Application: Ideal for gas-fired boilers, coal power plants, and textile dyeing plants needing urgent energy conservation.
  • Stable Installation: Heavy-duty carbon steel frame with standard flange connections allows for vibration-free integration.
  • Custom Design: We offer fully customizable dimensions and fin geometries to fit existing boiler exhaust duct layouts.
  • 1-Year Warranty: Backed by ISO 9001 certification, we provide a 12-month warranty covering all manufacturing defects.
  • Anti-Fouling: Straight channel design prevents ash accumulation, reducing maintenance frequency in dusty environments.
  • Energy Saving: Proven to reduce boiler fuel consumption by up to 10-15%, offering a rapid return on investment (ROI).
  • Low Pressure Drop: Aerodynamic fin profile minimizes air resistance, ensuring smooth operation of induced draft fans.
  • High Temp Resistance: Capable of withstanding continuous operation at flue gas temperatures exceeding 600°C reliably.
  • Compact Footprint: High thermal density design requires less installation space compared to traditional smooth tubes.

 

Technical Specifications

 

Heat Exchange Efficiency Up to 95%
Fin Tube Type H-Fin, Spiral Fin, or Extruded
Material Options ND Steel, SS304/316L, Copper
Design Pressure 1.0 MPa to 6.0 MPa
Flue Gas Temp 200°C- 800°C
Connection ANSI/DIN Standard Flange
Certifications ASME, ISO 9001, CE
Tube Diameter 32mm, 38mm, 51mm (Customizable)

 

Applications

 

● Coal and Gas Fired Power Plants

● Textile Printing and Dyeing Factories

● Petrochemical Refinery Furnaces

● Industrial Waste Incineration Plants

● Cement Kiln Waste Heat Recovery

● Steel Mill Blast Furnace Gas Systems

● Food Processing Steam Boiler Systems

● Marine Engine Exhaust Recovery

● Paper Mill Drying Processes

● Chemical Reaction Heat Recovery

 

Key Features

  • Anti-Corrosion Tech: Specialized ND Steel extends lifespan by 3x in acidic flue gas environments.
  • ASHRAE Standards: Designed strictly adhering to international thermal performance standards.
  • Non-Clogging Fin: H-pattern fins allow ash to pass through, preventing blockage better than spiral fins.
  • Rapid Payback: Fuel savings typically cover the equipment cost within 6-12 months of operation.
  • 100% X-Ray Test: All welded joints undergo radiographic testing to ensure absolute structural integrity.
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Why Choose Us

 

Industry Coverage & Product Offerings:

We supply a comprehensive portfolio of heat exchangers serving the industrial, food & beverage, HVAC, marine, air handling and cooling, petrochemical, power generation, and refrigeration sectors.

1) We offer full support from product design to manufacturing, working with your specifications or collaborating on custom designs.

2) Our products have been exported to multiple countries worldwide, including Israel, the USA, Germany, and Canada.

3) Ensure rapid response to your inquiries, typically replying within 24 hours. For urgent matters, please feel free to call us directly.

4) We are committed to delivering efficient service, reliable quality, and maintaining an excellent reputation.

5) OEM&ODM,We have heat exchanger design software which Guentner and Cabero are using, We offers tailor-made heating and cooling unit.

 

Engineering Design

We exclusively utilize HTRI and EDR design software from a renowned European software provider.

With 18 years of strategic partnership, we have successfully designed, manufactured, and exported heat exchangers to over 50 countries worldwide.

Customer feedback consistently confirms that actual cooling performance aligns precisely with theoretical design values.

We can provide detailed drawing after your order. We can also provide Custom services .

 

Our Boiler Economizer Features

Performance Specifications

● Heat Transfer Area: 5–500 m²(customizable)

● Max Steam Pressure: 0.5–4.0 MPa (72–580 psi)

● Steam Temperature: 100–500°C(212–932°F)

● Airflow Capacity: 500–50,000 m³/h

● Thermal Efficiency: over 95%

● Pressure Drop (Air): 50–300 Pa

Heat Plates/Tubes

● Material: Copper, CuNi, Stainless steel, Aluminium, carbon steel, Titanium(customizable)

● Best For: Corrosive/High-Temp Steam

Airside Fins

● Material: Aluminum, Corten Steel(customizable)

● Best For: Dusty/Acidic Airflows

Gaskets/Seals

● Material: EPDM, PTFE, Graphite

● Best For: Steam Leak Prevention

Frame/Casing

● Material: Carbon Steel (Painted),SS304

● Best For: Structural Durability

Testing

Heat exchangers are supplied clean and tested at a pressure of 30 bars

Customization Options

● Explosion-Proof Design(ATEX/IECEx certified)

● Self-Cleaning Mechanisms(For dusty air applications)

● Hybrid MVR(Mechanical Vapor Recompression) Integration

 

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Customer Case Photos

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Country: Singapore
Application: Marine Diesel Exhaust Heat Recovery
Material: Tube- Stainless Steel 304; Fin- Aluminum (with hydrophilic coating) Supply Power: 230V / 1P / 50Hz

 

Country: India
Application: Hot Blast Stove Flue Gas Heat Recovery
Material: Tube & Fin- Corten Steel (ND Steel) Supply Power: 415V / 3P / 50Hz

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Country: Germany
Application: Chemical Process Gas Cooling & Steam Generation
Material: Tube- Stainless Steel 316L; Fin- 316L Supply Power: 400V / 3P / 50Hz

 

Country: Bangladesh
Application: Textile Tenter Frame Exhaust Heat Recovery
Material: Tube- Carbon Steel (galvanized); Fin- Aluminum Supply Power: 400V / 3P / 50Hz

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Country: USA
Application: Food Sterilization Flash Steam Recovery
Material: Tube- Copper; Fin- Copper Supply Power: 480V / 3P / 60Hz

 

Country: Vietnam
Application: Cement Kiln Exit Gas Heat Recovery
Material: Tube- Carbon Steel; Fin- Carbon Steel (Aluminized) Supply Power: 380V / 3P / 50Hz

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Country: South Korea
Application: Sintering Furnace Exhaust Steam Recovery
Material: Tube- Alloy Steel (15CrMo); Fin- Stainless Steel 321 Supply Power: 380V / 3P / 60Hz

 

Country: Indonesia
Application: Paper Dryer Condensate Cascade Heat Recovery
Material: Shell & Tube Heat Exchanger- Stainless Steel 304 Supply Power: 380V / 3P / 50Hz

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Country: Poland
Application: Gas Boiler Flue Gas Condensing Heat Recovery
Material: Tube- Stainless Steel 316L; Fin- Aluminum (with epoxy coating) Supply Power: 400V / 3P / 50Hz

 

Customer Feedback

 

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Packing & Delivery

 

Standard packaging is wooden crates.
For exports to European countries, the wooden crates undergo fumigation treatment.
If container space is limited, we can switch to PE film packaging or accommodate special packaging requests from customers.

 

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Our Manufacturing Plant

 

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Products Description

 

Shenzhen Hylita Heat Exchanger Co., Ltd.
Our headquarters is located in Shenzhen, with branch offices in Guangzhou, Tangshan, and Wuhan.
We supply a comprehensive portfolio of heat exchangers serving the industrial, food & beverage, HVAC, marine, air handling and cooling, petrochemical, power generation, and refrigeration sectors.
Heat recovery units( Boiler Economizers) are available in both direct-replacement models (100% compatible with OEM specifications) and fully customized configurations engineered to meet specific application requirements.

 

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FAQ

 

1.Order Security & Online Transactions

Q: Can we order via Alibaba Trade Assurance for safety?

A: Yes, we highly encourage it! Trade Assurance secures your payment 100%. Combined with our 10-year manufacturing history , you can place your first order with total confidence.

 

2. Quality Control

Q: How do you ensure the quality before shipment?

A: Our reputation is built on 4 core quality pillars
✅ Experience: Specialized manufacturer since 2015 (10+ Years) .
✅ Certifications: ISO 9001:2015, CE, ROHS
✅ Assurance: 100% pressure testing on every unit before shipment
✅ Global Trust: Successfully serving clients in over 50+ countries .

3. Design & Calculation

Q: No drawing? Can you design for me?

A: Yes! We use HTRI software for precise sizing. Just share your operating data (Temp/Flow), and we will provide a professional design for your approval.

4. Minimum Order Quantity (MOQ)

Q: What is the MOQ? Can I place small order please ?

A: Small order is also welcome in our company.

5. Warranty Service

Q: How long is the warranty coverage?

A: We offer flexible warranty options to match your needs:
✅ Standard: 12-Month for all orders.
✅ Extended: Up to 24-Month for eligible customized orders (confirm with our team).

6. Customization

Q: Do you support OEM/ODM and custom branding?

A: Yes, full customization available . We support custom materials (Copper, SS304/316, Cu-Ni) and offer Laser Marking & Nameplates to feature your logo perfectly.

7. Service Commitment

Q: How do you keep me updated on my order?

A: We ensure 100% Process Transparency
✅ Double Confirmation: All specs verified before production starts..
✅ Visual Updates: We send photos/videos of the manufacturing progress.
✅ Document Review: Draft documents (B/L, Invoice) sent for your approval before final issuance to avoid errors.

8. Main Products

Q: What are your main products ?

A: We mainly produce air heat exchangers, surface coolers, evaporator coils, condenser coil, shell and tube heat exchangers, plate heat exchangers and other heat exchange equipment and all kind of finned tubes, heat exchange accessories, etc.

 

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