Shell in Tube Condenser

Shell in Tube Condenser

In power generation, the tubular heat exchanger, featuring a titanium - clad design, efficiently recovers waste heat. This helps boost the overall efficiency of power plants, reducing energy consumption and emissions.

Product Introduction

Tubular Heat Exchanger for Power Plants

product-1344-821

Tubular Heat Exchanger for Power Plants with Enhanced Durability.Built for coastal power plants, this exchanger features a tubular heat exchanger design with titanium Grade 2 tubes and a stainless steel shell, resistant to seawater corrosion. The 16mm OD tubes (0.7mm wall) offer high thermal conductivity and erosion resistance, with a heat transfer area of 1000–5000 m². Handling cooling water flows of 100–500 m³/s, it condenses steam in nuclear and fossil fuel plants. The U-tube bundle design accommodates thermal expansion, minimizing stress during startup/shutdown cycles. Its robust construction ensures 20+ years of maintenance-free operation in harsh marine environments.

 

Engineered for power generation applications, this tubular heat exchanger features a robust titanium - clad design. It excels at efficiently recovering waste heat in power plants, playing a crucial role in enhancing the overall energy efficiency of power generation systems. By reclaiming and reusing waste heat, it helps to cut down on energy consumption and reduce emissions, making it an environmentally friendly and cost - effective solution for power plant operations.

 

Product Details

 

1

Core Components & Materials

◆ Tube Material: Titanium - clad tubes (Grade 2 titanium). These tubes offer an excellent combination of high thermal conductivity and erosion resistance. The 16mm outer diameter (with a 0.7mm wall thickness) ensures efficient heat transfer while being durable enough to withstand the harsh conditions within power plants.
◆ Shell Material: Stainless steel shell. Specially designed to be resistant to seawater corrosion, it is ideal for coastal power plant installations where exposure to marine - related corrosive elements is a concern.

 

2

Performance Parameters

◆ Heat Transfer Area: Ranging from 1000 - 5000 m². This large heat transfer area allows for effective waste heat recovery, enabling the exchanger to handle significant amounts of thermal energy.
◆ Flow Rate: Capable of handling cooling water flows of 100 - 500 m³/h. It can efficiently condense steam in both nuclear and fossil fuel power plants, contributing to the stable operation of the power generation process.

 

3

Structural Design

◆ Tube Bundle Design: Utilizes a U - tube bundle design. This design accommodates thermal expansion effectively, minimizing stress during startup and shutdown cycles. As a result, the heat exchanger can operate stably under varying temperature and pressure conditions.
◆ Durability & Maintenance: Boasts a robust construction that ensures 20+ years of maintenance - free operation in harsh marine environments. This long - term reliability reduces the need for frequent maintenance, saving both time and costs for power plant operators.

 

4

Application Scenarios

◆ Built specifically for coastal power plants, it is well - suited for use in both nuclear and fossil fuel power generation facilities. In these settings, it can efficiently recover waste heat from steam condensation processes, helping to improve the overall efficiency of power generation and reduce the environmental impact by cutting down on energy waste and emissions.

 

5

Key Advantages

◆ Waste Heat Recovery: Efficiently recovers waste heat in power plants, which in turn boosts the overall efficiency of power generation. This not only saves energy but also helps to reduce operational costs.

◆ Corrosion Resistance: The stainless steel shell resists seawater corrosion, and the titanium - clad tubes offer excellent resistance to erosion. This makes the heat exchanger highly durable in coastal and power plant - specific harsh environments.

◆ Thermal Expansion Accommodation: The U - tube bundle design effectively accommodates thermal expansion, minimizing stress during startup and shutdown. This ensures stable and reliable operation over an extended period.

◆ Long - term Reliability: With a robust construction, it can provide 20+ years of maintenance - free operation in harsh marine environments. This long service life and low maintenance requirement make it a cost - effective choice for power plant owners.

 

6

Technical Compliance

◆ Complies with relevant industry standards for power plant heat exchange equipment. The materials and design meet the stringent requirements for heat transfer efficiency, corrosion resistance, and structural integrity in power generation applications, ensuring safe and reliable operation within power plants.

 

7

Packaging & Logistics

◆ Packaging: Protected with anti - impact materials (such as foam, bubble wrap) to prevent damage during transportation. The heat exchanger is then placed in a strong wooden crate or appropriate container for overall protection.
◆ Delivery Time: Usually 10 - 20 working days after order confirmation, depending on the order quantity and customization needs. Shipping can be arranged via land, sea, or air freight as per customer requirements, with proper securing and protection measures during transit to ensure the product arrives in perfect condition.

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